Basic Info.
After-sales Service
Oversea Installation & Training Services
Type
Volumetric Filling Machine
Automatic Grade
Fully Automatic
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Single-Room Feeding
Dosing Device
Surface Type
Filling Principle
Back Pressure
Packaging Container Lifting Structure
Chute Pneumatic Combination Lifting
Packaging Material
Plastic
Filling Capacity
15000bph @ 330ml
Filling Range
100ml ~ 2000ml
Filling Precision
3~5mm (Liquid Level)
Bottle Diameter
50mm ~100mm
Bottle Height
150mm ~ 320mm
Cap Style
Metal Crown Cap or Customized
Control System
Siemens PLC+ Touch Screen
Feature
No Bottle No Filling
Function
Craft Beer Rinsing Filling Capping
Beer Type Suitable
Craft Beer/Lager/Ale/Stout/Abbey/Ipa/Pilsner
Oversea Service
5 Oversea Offices Located in Africa/Middle East
Customized Service
Workshop Layout Plan/Bottle and Label Deign
Power Supply
Voltage:220V~480V,3phase; Frequency:50Hz/60Hz
Material
Food Grade Stainless Steel 304 or 316
Bottle Type
Glass/Can/Pet/PLA Bottles
Transport Package
Standard Exporting Package
Specification
4650*3200*3200MM 8800KG
Product Description
NAVAN High Speed Complete IPA Beer Production Line Glass Bottled ALE Craft Beer Filler And Packaging Machinery
This glass bottle carft beer filler and capper is developed on the base of digesting ,absorbing and improving the advanced technology introduced from all over the world , up to international level .This series of machines can meet the filling -sealing requirements of different sealing manners for capper ,T-cork , wooden cork capper ,screw capper etc , and can be applied to carft beer,carbonated soft drink ,fruit juice ,coffee drink, protein drinks, ale/lager beer ,rice wine and so on ,with domestic technology leading level .The machines adopt the international popular design technology .Its design is scientific and reasonable , appearance is beautiful , operation and maintenance is convenient , and it is with high degree of automation .So it is the good machine choosing for middle and beginning factory .
| Lager Ale Craft Beer Bottling Machine Technical Parameters: |
| Number of filling valves | 12, 18, 24, 32, 40, 50, 60 |
| Filling speed: | 1,000-18,000bph (500ml) |
| Type of bottles | PET /PLA /Glass bottles of various shapes |
| Bottle height | 150-320(mm) |
| Bottle diameter | Φ50-100(mm) |
| Filling temperature | Cold Filling |
| Filling principle | Gravity filling |
| Filling product | Cola , Kvass , Craft Beer(Ale/Lager/IPA/Stout) , Kombucah , Carboanted drink , Sparkling drinks , Soda Drinks , non-carbonated beverages and so on |
Product Description
NAVAN Complete IPA Beer Production Line Glass Bottled Ale Craft Beer Filling And Packaging Machinery
The series of equipment combines the washing, filling, sealing functions on the same machine. The design of the machine is scientific and reasonable .The appearance is beautiful and the function is complete. Its operation and maintenance is convenient. And its automation is high. The whole machine is controlled by PLC with touch-screen as the interface between human and machine .The amount of the drinks in the drink tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle .When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically
Working Principle
Bottle rinsing part
This part is made up of lifting device, the main transmission device, the fixed frame, clamp device, distributor, and open clamp cams and over turn cams etc.
Lifting device is used to adjust the height of the rotary tables and clamps of machine to adapt to the bottle height. Its power comes from the lifting lever. Lever rotates drive screw rotation to realize the rotary tables lift.
When the clamp rotate to star wheel with rotating table, bottle into the middle of clamp, open clamp cam close the clip claw and clip the bottleneck with the rotating clamp. When rotary tables to rotate, clamp pieces will rotate with over turn cam, guide cams rotates around over turn cam and flip the bottleneck to 180 degree till the bottle mouth is top downwards and directly face the spray nozzle, then the clean water in the spray nozzle sprays and wash the inside of the bottle, Drain, turn 180 degree downwards and then goes out from the star wheel.
Filling part
Beer filling machine is specially designed according to the beer feature, and the filling part is designed to be twice pre-evacuation.
The filling part is made up of main liquid pipe, rotating cylinder bearing base, filling cylinder fulcrum loop, wine or carbonated drink tank, filling valve, filling cylinder pipe, control loop device, ascending device, the distributor, height adjusting control, stimulating bubble arm, vacuum system, etc.
a. The first Vacuumize
Open the Vacuum valve stem, in the bottle and vacuum channels forming a road. The air in the bottle will be discharged from bottle through this channel, in the bottle will form a vacuum. After reach the fixed time, Vacuum valve closed, then it will be finished
b. Gas injection
Open the filling valve, a pathway is formed between the bottle and the gas channel. The gas filling into the bottle through this channel till gas pressure in wine tank equals to the beer tank pressure.
c. The second vacuumizing
After gas injection into the bottles, little air will be concentrated on the top of the bottle neck. By the second vacuumizing, this part of resting air will be removed and generate a slight-vacuum state, which is better for the filling work
d. Beer or carbonated drink filling
Open liquid valve and form pathway between the bottle and the beer tank, the material will feed into the bottle from this channel, at the same time, the CO2 in bottle return back to the beer tank at the same speed through air-back pipe. Compressed CO2 in the bottle seal material to continue to run till the material in bottle rising over air-back pipe and form pressure balance
e. Close valve
After the bottle finish filling stand for long time, close the liquor valves and air filling valves, cut off the channel between wine tank and bottle.
f. Air discharge
Open the discharge valves and form a pathway between bottle and air. The pressure in bottle will release through this channel and don't finish release until bottle separate from filling parts.
g. Blow remaining liquid
When the filling parts locates between bottle-out and bottle-in star wheel, open the gas filling valves and close it after reach the fixed time. So that the gas in bottle will blow the remaining liquid.
Capping part
The capping machine is made up of cap holder, capping slideway, capping upper part, capping lower part, elevating part and anti-circling column.
The up and down movement of the capping nozzle is driven by the capping cam, which is fixed. The screw or crown caps (one machine can only has one kind of capping part) are sending to the cap slideway by a mixer in the cap container, and then slid to the capping mould of the capping nozzle. The capping nozzle is driven by power and move in circle. The capping nozzle would move upword and downward one time in each circle of the capping. The cam, set up in the upper fixed part of the capping machine, controls the upward and downward movement of the capping nozzle.
After the bottle is transmitted from the filling machine, the capping nozzles have been fed with a bottle cap. The capping nozzles moves downwards the bottle under the capping platform driven by cam guideway, then the bottle cap with the aid of the damping ring.
Product Parameters
Model | | | | | | |
Capacity(Bottle /Hour 330ml) | 1000-1500 | 3000-5000 | 6000-8000 | 8000-10000 | 12000-15000 | 15000-18000 |
Suitable bottle specification | Volume=200-1500ml
Diameter φ=50-100mm
Bottle height H=160 ~340mm |
Rinsing Water pressure (MPa) | |
Filling pressure (MPa) | |
Main Power(kw) | | | | | | |
Overall dimensions (mm) | | | | | | |
Weight (kg) | | | | | | |
All machines could be customized , we could design design and produce machines according to your request. |
Core Devices Brands
Packaging & Shipping
Company Profile
Navan Industrial has invested its best resources in technical research, to design and realize innovative in bottle blowing, filling, capping , labeling and packing systems which enable to respond and reach different demands and achieve new goals everyday, seizing the market's expectations in the pass years .
At the same time , we also provides turn-key services for customers, from plant layout, equipment manufacturing, production line setup, to operators training. We are always trying our best to meet the demands of our customers continuously and seeking for mutual development.
Today Navan has enhanced its exsitence both in domestic and global market. Thanks to its various and perfect cases, we provide our customers with delicated and customized solutions at quick response. Navan machines are utilized in large and small companies all around the world since 1990s.
Massive experience gained through the years of water, juice , soft drink , beer, honeys, sauces etc., with all the abundant experience we are able to deal with any problems related to specific customers requirements, such as daily or special products., and perfect the creation of various machine to satisfy any customer's demands.
Customers Photos
Some Partner Cases
Navan Service
Sample service
1.We can send you the video of the running machine for your reference .
2.You are always welcome to come to visit our factory, and watch the operation of the machines here . We will make the arrangement to pick you up when you reach airport or railway station .
3.If we get the permission of the customer who has brought the machines from us ,we will arrange your visiting to their factory.
Customized service
1.we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2.At the same time we will give you our professional suggestion on factory design , bottle design , label design .... etc
After-sales service
1.We will provide the B/L and concerning Invoice , Packing List , Certificate .... on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions , we will send our engineer to your factory for the installation, testing and also training .
3.We provide one year warranty with spare parts free since machine installation done .
NAVAN supply and manufacture the followings machines
1) Water treatment equipment--- Electrolytic water equipment, RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Sea Water treatment.
2) Filling Machine --- 2 in 1 Filling Capping Machine / 3 in 1 Washing filling capping machine / 4 in 1 Washing filling capping machine / 5 in 1 Washing filling capping machine ---for your water, beer , kombucha , Kvass , cabonated drink,juice,wine,vinegar, milk,tea and so on.
--- 100 to 2500ml bottle, 3-10L,11- 20L bottle (3-6gallon bottle)
--- PET bottle, Glass bottle, PP bottle and Can
--- Pressure Cap , Screw cap, Aluminum cap, Grown Cap , T-cork , Wooden Cork and three (four) twist caps etc.
3) Labeling Machine --- Stick label, Shrink sleeve label, Hot melt Opp labels. Wet gule label
4) Printer --- Manual code printer , Inkjet printer , Laser printer
5) Packing Machine ---- Shrink wrapper , Carton Packer , Palletizer , Conveyor system , Robot Packing System
6) Bottle Blowing Machine --- Linear and Rotary Blowing Machine for making plastic bottle
7)Injection Molding Machine --- for your cap and proform.
8) Subsidiary products for drink production --- Bottle Washer, Bottle Capper, Conveyor, Bottle Dryer, Bottle Warmer, Bottle Loading system, Bottle unscrambler, CIP system, Bottle Cooler, Bottle Sterilizer, Blending tank, Storage Tank, Sugar Melting Pot, Syrup Filter Conveyor and so on.
NAVAN will supply you bottle design, label design, workshop design free and make Turnkey Project for you.
Don't hesitate to contact us if you show interesting on our beverage production machine and our NAVAN company.
Certifications
FAQ
Q 1 When can I get installation from you? how much the cost?
When you finish the preparation conditions(water resource,electricity,air supply,production materials) according to our designed layout , please contact with our sales manager, we will dispatch engineer to you.
* Inspect and improve connection jobs together with your team .
* Guide your staff to operate machines , and explain how to operate and maintain machines .
* Collected your your comments on our machines , we will send feedback to our technical team to improve our machines continuously. The customer should be responsible for the room, meals and board and the two-way air tickets and visa and fee as well the allowance 100 USD per day for each person. And should be also responsible for the engineer's personal safety. Note: Normally when your preparation is done,you can contact with our sales people and cooperate us to get the visa for the engineer and our engineer will be there within 15 days more or less .
Q 2 How long time for installation?
According your machines order,we will send one or two engineers to your plant,it will take about 15 days to 30 days.
Q 3 When can I get my machine after I paid?
Normally production time is around 30-60days , it depends on your ordered machines and quantity . The shipping time is based on your destination port.(Usually we use Shanghai port , Ningbo Port as loading port )
Q 4 How about the spare parts?
We will send one year enough easy broken spare parts together with the machines together when delivery. During the warranty time, we will supply the spare parts with our cost price including and delivery fees.
Q 5 What`s your payment term?
We accept TT , TT/LC/Western union.etc
Q 6 How to test machine before delivery?
We will connect all machines in line make them running over 8 hours non-stop , then take and send testing videos. Or we could live video inspection .
Q 7 How about the Packaging details?
Standard export packing to ensure that the product packaging integrity and safety. ( Heavy products adopt export plywood case packing with waterproof film . Small products use thick carton packing waterproof film)
Q 8 Do you have reference project?
We have reference project in most countries. After getting the permission of the customer who has brought the machines from us ,we will send you their contact information and arrange your visiting to their factory. And you are always welcome to come to visit our factories ,and inspect the machine running in our factory .We will be glad offer necessary supports on hotel booking , transportation , VISA application. OR you can get video of our reference running machine on our website too .
Q 9 Do you provide turnkey project?
YES Turnkey project is available .We can help you to start a new beverage / water factory from A to Z.
Q 10 Do you have agent and after-service stations?
So far we have agent in Accra , Ghana , Kampala ,Uganda and Kigali ,Rwanda , .You are mostly welcomed to join us!
Q 11 Do you have any certificate?
We have been certificated by the famous certification authority such as CE , ISO, SGS ...etc
Q 12 Do you provide customized service?
We are able to develop the machines according your requirements(material ,power,filling type,the kinds of the bottles,and so on),at the same time we will offer you professional advice based on our 30+ years beverage machine industrial experience.
Q 13 What`s your guarantee or the warranty of the quality if we buy your machines?
We offer you high quality machines with 1 year guarantee and supply life-long technical support for free
We Warmly Welcome Customers All Over The World To Our Company. ANY DEMANDS OR REQUEST ,Please Contract With Us FREELY!
ZHANGJIAGANG NAVAN INDUSTRIAL CO.,LTD
Address:
Dingnan Road, Yongli Village, Leyu Town, Zhangjiagang, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Electrical & Electronics, Industrial Equipment & Components, Light Industry & Daily Use, Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001, ISO 14000
Company Introduction:
Navan Industrial has invested its best resources in technical research, to design and realize innovative in bottle blowing, filling, capping, labeling and packing systems which enable to respond and reach different demands and achieve new goals everyday, seizing the market′s expectations in the pass years.
At the same time, we also provides turn-key services for customers, from plant layout, equipment manufacturing, production line setup, to operators training. We are always trying our best to meet the demands of our customers continuously and seeking for mutual development.
Today Navan has enhanced its exsitence both in domestic and global market. Thanks to its various and perfect cases, we provide our customers with delicated and customized solutions at quick response. Navan machines are utilized in large and small companies all around the world since 1990s.
Massive experience gained through the years of water, juice, soft drink, beer, honeys, sauces etc., with all the abundant experience we are able to deal with any problems related to specific customers requirements, such as daily or special products., and perfect the creation of various machine to satisfy any customer′s demands.
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