Turnkey Project Small Juice Filling Machine Juice Bottling Line

• Customization: Available
• After-sales Service: Oversea Installation & Training Services
• Warranty: 2 Years
• Model NO.: CGFR24-24-8
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Chute Pneumatic Combination Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Filling Capacity: 10000bph ( 500ml/Bottle)
• Filling Range: 100ml ~ 2000ml
• Filling Precision: 3~5mm (Liquid Level)
• Control System: Siemens PLC+ Touch Screen
• Feature: No Bottle No Filling
• Electrical Components: Simens/Scheneider or Other Brands
• Power Supply: Voltage:220V~480V, 3phase; Frequency:50Hz/60Hz
• Material: Food Grade Stainless Steel 304 or 316
• Filling Accuracy: Within 5mm Difference (Liquid Level)
• Air Source Pressure: 0.5-0.6
• Customized Service: Workshop Layout Plan/Bottle and Label Deign
• Bottle Height: 150-350mm
• Diameter: 50-108mm
• Main Motor: 4.8kw
• Transport Package: Standard Exporting Package
• Specification: 2780*2200*2200MM 4500KG
• Trademark: NAVAN
• Origin: China
• HS Code: 8422301090
• Production Capacity: 10 Sets/Month
• Package Size: 500.00cm * 500.00cm * 500.00cm
• Package Gross Weight: 5000.000kg

Product Description

Turnkey Project Small Juice Filling Machine Juice Bottling Line 


NAVAN Juice bottling machine combines washing,filling and rotary capping functions into one unit which is a fully automatic and high efficieney liquid packing equipment.
It is suitable for filling and packaging Juice/Tea/non-gas wine drink and so on.

Juice Bottlig Machine Technical Parameters:
Number of filling valves	8, 12, 18, 24, 32, 40, 50, 60
Filling speed:	2,000-36,000bph (500ml)
Type of bottles	PET bottles of various shapes
Bottle height	150-350(mm)
Bottle diameter	Φ50-108(mm)
Filling temperature	Ambient temperature
Filling principle	Gravity filling
Filling product	Fruit juice , flavor juice , fruit juice with pulp ,Mineral water, purified water, drinking water, flavor water , soda water , alkaline water , spring water and low alcoholic drinks.

 

Product Description

Model CGFR series PET Bottle Rinsing Filling Capping 3-in-1 Machine is is mainly applied for the filling of beverage. Integrating with washing, filling and capping, it realizes full automation in the whole process, suitable for polyester bottle and plastic bottle filling of mineral water and purified water. The bottle types applicable for various parts are easily, conveniently and rapidly adjustable. It adopts new micro-negative pressure filling, stable and reliable. Compared with the machines of the same specification, the benefit of this machine is larger.

The machine adopts advanced SIEMENS programmable logic controller (PLC) to control the automatic running of the machine. The input bottle adopts air conveying device; the output bottle adopts adjustable speed way, which combines with the transducer of the host machine making the output bottle running more stable and reliable. The photoelectrical inspection of the running condition of various parts makes a higher automation and convenient operation. It is the ideal first-choice equipment of beverage manufacturers.

1.  It can carry out bottle washing filling and capping in one machine.
2.  The whole juice filling machine is designed in reasonable. The appearance is beautiful and you can do the maintenance easily.
3.  It adopts bottleneck blocking type conveying-bottle structure to make changing bottle model more convenient, faster and easier.
4.  The main machine is controlled by PLC completely. The hardware is from international famous company.

Washing Parts.

-Rotary rinsing turret one treatment, fixed nozzles, with grippers.
-The grippers take the bottles from the inlet star-wheel while they are still driven by the star-wheel, thus guaranteeing a safe grip.
-After the gripping, the bottle is turned upside down and above a spraying nozzle which directs a stream of rinse water into the bottle. After the draining period the bottle is turned over to an upright position again.

Filling Parts.

-The star-wheels drive the bottles always "by the neck" through the rinsing, filling and capping steps. For the various types of bottle, it is easy to adjust the structure for the operator by our specialized design.
-Product bowl is to reduce the loss of heat.
-If the temperature is low than the setting value, the filling valves will stop and return the last beverage in filling valve to recycle tank and return to UHT again to sterilize with pump.

Capping Parts.

-Rotary capping turret, suitable to the application of screw plastic caps on PET bottles
-The fixed part consists of the cap hopper, the cap feeder with relevant motor and the cam actuating the capping heads.
-The heads are raised and lowered by the action of a follower that is riding on a shaped cam
 

Flow Chart

 

 

Product Parameters

 

Model	CGFR8-8-4	CGFR12-12-5/6	CGFR18-18-6	CGFR24-24-8
Production capacity	2000	4000	6000-7000	10000-12000
(500ml)
Suitable bottle	Volume=100-2000ml   Diameter φ=50-100		Volume=100-2500ml   Diameter φ=50-108
specification	Bottle height H=150 ~340mm		Bottle height H=150 ~350mm
Air source pressure	0.5-0.6
(Mpa)
Motor power(kw)	Main motor 1.9kw	Main motor 3.5kw	Main motor 4.0kw	Main motor 4.8kw
Power Supply	Voltage:220V~415V,3phase;
	Frequency:50HZ/60HZ or your requirement
Overall dimensions	1900*1420*2000	2050*1800*2400	2580*2100*2200	2780*2200*2200
(mm)
Weight (kg)	1500	2500	3500	4500
All machines could be customized , we could design and produce machines according to your request.

Model	CGFR32-32-10	CGFR40-40-10/12	CGFR50-50-12/15	CGFR60-60-15
Production capacity	16000-17000	19000-20000	23000-24000	34000-36000
(500ml)
Suitable bottle	Volume=100-2500ml  Diameter φ=50-108                             Bottle height H=150 ~350mm
specification
Air source pressure	0.5-0.6
(Mpa)
Motor power(kw)	Main motor 7.6kw	Main motor 8.3kw	Main motor 9.6kw	Main motor 15Kw
Power Supply	Voltage:220V~415V,3phase;
	Frequency:50HZ/60HZ or your requirement
Overall dimensions	3800*2800*2600	4600*2800*2600	5450*3300*2600	6500*4500*2600
(mm)
Weight (kg)	6500	8500	9800	12800
All machines could be customized , we could design and produce machines according to your request.

 

Core Devices Brands

Packaging & Shipping

Company Profile

 

Navan machines 

Navan Industrial has invested its best resources in technical research, to design and realize innovative in bottle blowing, filling, capping , labeling and packing systems which enable to respond and reach different demands and achieve new goals everyday, seizing the market's expectations in the pass years .  

At the same time , we also provides turn-key services for customers, from plant layout, equipment manufacturing, production line setup, to operators training. We are always trying our best to meet the demands of our customers continuously and seeking for mutual development.

Today Navan has enhanced its exsitence both in domestic and global market. Thanks to its various and perfect cases, we provide our customers with delicated and customized solutions at quick response. Navan machines are utilized in large and small companies all around the world since 1990s.  

Massive experience gained through the years of water, juice , soft drink , beer, honeys, sauces etc., with all the abundant experience we are able to deal with any problems related to specific customers requirements, such as daily or special products., and perfect the creation of various machine to satisfy any customer's demands.

Customers Photos

Some Partner Cases
Navan Service
The sample service
1.We can send you the video of the running machine for your reference .
2.You are always welcome to come to visit our factory, and watch the operation of the machines here . We will make the arrangement to pick you up when you reach airport or railway station .
3.If we get the permission of the customer who has brought the machines from us ,we will arrange your visiting to their factory.
 
Customized service
1.we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2.At the same time we will give you our professional suggestion on factory design , bottle design , label design .... etc
 
After-sales service
1.We will provide the B/L and concerning Invoice , Packing List , Certificate .... on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions , we will send our engineer to your factory for the installation, testing and also training .
3.We provide one year warranty with spare parts free since machine installation done .

NAVAN supply and manufacture the followings machines 

1) Water treatment equipment--- Electrolytic water equipment, RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Sea Water treatment.
2) Filling Machine --- 2 in 1 Filling Capping Machine / 3 in 1 Washing filling capping machine / 4 in 1 Washing filling capping machine / 5 in 1 Washing filling capping machine ---for your water, beer , kombucha , Kvass , cabonated drink,juice,wine,vinegar, milk,tea and so on.
--- 100 to 2500ml bottle, 3-10L,11- 20L bottle (3-6gallon bottle)
---  PET bottle, Glass bottle, PP bottle and Can
--- Pressure Cap , Screw cap, Aluminum cap, Grown Cap , T-cork , Wooden Cork and three (four) twist caps etc.
3) Labeling Machine --- Stick label, Shrink sleeve label, Hot melt Opp labels. Wet gule label
4) Printer --- Manual code printer , Inkjet printer , Laser printer
5) Packing Machine ---- Shrink wrapper , Carton Packer , Palletizer , Conveyor system , Robot Packing System
6) Bottle Blowing Machine --- Linear and Rotary Blowing Machine for making plastic bottle
7)Injection Molding Machine --- for your cap and proform.
8) Subsidiary products for drink production --- Bottle Washer, Bottle Capper, Conveyor, Bottle Dryer, Bottle Warmer, Bottle Loading system, Bottle unscrambler, CIP system, Bottle Cooler, Bottle Sterilizer, Blending tank, Storage Tank, Sugar Melting Pot, Syrup Filter Conveyor and so on.

NAVAN will supply you bottle design, label design, workshop design free and make Turnkey Project for you.
Don't hesitate to contact us if you show interesting on our beverage production machine and our NAVAN company.

Certifications

 

FAQ

Q 1 When can I get installation from you? how much the cost?
When you finish the preparation conditions(water resource,electricity,air supply,production materials) according to our designed layout , please contact with our sales manager, we will dispatch engineer to you.
* Inspect and improve connection jobs together with your team .
* Guide your staff to operate machines , and explain how to operate and maintain machines .
* Collected your your comments on our machines , we will send feedback to our technical team to improve our machines continuously. The customer should be responsible for the room, meals and board and the two-way air tickets and visa and fee as well the allowance 100 USD per day for each person. And should be also responsible for the engineer's personal safety. Note: Normally when your preparation is done,you can contact with our sales people and cooperate us to get the visa for the engineer and our engineer will be there within 15 days more or less .

Q 2 How long time for installation?
According your machines order,we will send one or two engineers to your plant,it will take about 15 days to 30 days.

Q 3 When can I get my machine after I paid?
Normally production time is around 30-60days , it depends on your ordered machines and quantity . The shipping time is based on your destination port.(Usually we use Shanghai port , Ningbo Port as loading port )

Q 4 How about the spare parts?
We will send one year enough easy broken spare parts together with the machines together when delivery. During the warranty time, we will supply the spare parts with our cost price including and delivery fees.

Q 5 What`s your payment term?
We accept TT , TT/LC/Western union.etc

Q 6 How to test machine before delivery?
We will connect all machines in line make them running over 8 hours non-stop , then take and send testing videos. Or we could live video inspection .

Q 7 How about the Packaging details?
Standard export packing to ensure that the product packaging integrity and safety. ( Heavy products adopt export plywood case packing with waterproof film . Small products use thick carton packing waterproof film)

Q 8 Do you have reference project?
We have reference project in most countries. After getting the permission of the customer who has brought the machines from us ,we will send you their contact information and arrange your visiting to their factory. And you are always welcome to come to visit our factories ,and inspect the machine running in our factory .We will be glad offer necessary supports on hotel booking , transportation , VISA application. OR you can get video of our reference running machine on our website too .

Q 9 Do you provide turnkey project?
YES Turnkey project is available .We can help you to start a new beverage / water factory from A to Z.

Q 10 Do you have agent and after-service stations?
So far we have agent in Kampala ,Uganda and Dubai ,UAE .You are mostly welcomed to join us!

Q 11 Do you have any certificate?
We have been certificated by the famous certification authority such as CE , ISO, SGS ...etc

Q 12 Do you provide customized service?
We are able to develop the machines according your requirements(material ,power,filling type,the kinds of the bottles,and so on),at the same time we will offer you professional advice based on our 30+ years beverage machine industrial experience.

Q 13 What`s your guarantee or the warranty of the quality if we buy your machines?
We offer you high quality machines with 1 year guarantee and supply life-long technical support for free

We Warmly Welcome Customers All Over The World To Our Company. ANY DEMANDS OR REQUEST ,Please Contract With Us FREELY!
 
ZHANGJIAGANG NAVAN INDUSTRIAL CO.,LTD